Designer Furniture and Metal Alternatives
In the high-end furniture sector, there is growing interest in structural polymer materials capable of replacing metal, without compromising on mechanical performance and aesthetic quality. The project developed by EFFEGI Brevetti for a hinge designed for lift-up wall units in high-end kitchens is an emblematic case.
Objective: eliminate zamak and reduce weight and costs while maintaining high technical standards and impeccable aesthetics.
Multifunction Hinge and Design Challenge
The system includes:
- Mounting plate for the leverage system
- Lever system with viscous damping through gas shock absorber
- Second plate to house the mechanism
- Cover casing
- Butterfly for door mounting
Key challenges:
- Replace zamak in a visible and structural component
- Avoid aesthetic defects caused by fiber showing through in reinforced materials
- Ensure mechanical strength, dimensional stability and excellent workability
LATIGLOSS: the Aesthetic and Structural Compound for Furniture
The solution was found in LATIGLOSS 66, an aesthetic structural compound based on reinforced PA66 with:
- 50-60% glass fiber, for high mechanical properties
- Special surface formulation, ensuring a glossy and uniform finish, even on visible parts
- Excellent dimensional stability, even on large and thin surfaces
Characteristics | Values / Benefits |
Glass fiber | 50-60% |
Aesthetics | Glossy surface, defect-free |
Base polymer | PA66 |
Moldability | Melt temperature 280°C, mold 80°C |
Compatibility | Standard PA6 molding machines |
FEM Analysis and Design Optimization
Through FEM simulations, the plate structure was optimized:
- Addition of ribs and thickness adjustment
- Improvement of mechanical strength through fiber orientation
- Reduction of surface aesthetic defects
The study confirmed that LATIGLOSS can be molded with parameters similar to a standard reinforced PA66, without requiring aromatic polyamide presses or high-temperature cycles.
A Sustainable Alternative for Furniture Aesthetics
The use of the aesthetic structural compound enabled complete metal replacement in the structural and visible parts of the mechanism, maintaining:
- High-end aesthetics, suitable for visible installations
- Weight reduction
- More competitive production costs
FAQ
What advantages does an aesthetic structural compound offer compared to zamak?
Lower weight, reduced costs, superior aesthetics, and ease of processing.
Is LATIGLOSS suitable for visible parts in high-end furniture?
Yes, thanks to its glossy, defect-free surface finish.
Is special equipment needed to mold LATIGLOSS?
No, it is compatible with standard PA66 molding machines.
Contact Us
If you are designing visible and structural components for furniture and seeking a metal alternative with high performance and impeccable aesthetic finish, aesthetic structural compounds like LATIGLOSS represent the ideal choice, contact us here.
