{"id":15461,"date":"2020-04-21T00:00:00","date_gmt":"2020-04-20T22:00:00","guid":{"rendered":"https:\/\/lati.com\/thermally-conductive-thermoplastic-compound-efficiency-and-design-in-led-heat-sinks\/"},"modified":"2025-11-06T15:20:28","modified_gmt":"2025-11-06T14:20:28","slug":"thermally-conductive-thermoplastic-compound-efficiency-and-design-in-led-heat-sinks","status":"publish","type":"post","link":"https:\/\/lati.com\/en\/thermally-conductive-thermoplastic-compound-efficiency-and-design-in-led-heat-sinks\/","title":{"rendered":"Thermally Conductive Thermoplastic Compound: Efficiency and Design in LED Heat Sinks"},"content":{"rendered":"<h2>Innovation in Thermal Dissipation Systems for Lighting<\/h2>\n<p>In modern <strong>lighting technology<\/strong>, heat management represents one of the main design challenges.<br \/>High-power LEDs, while ensuring energy efficiency and long life, generate a significant amount of <strong>concentrated heat<\/strong>, which must be effectively dissipated to prevent performance degradation or damage to electronic components.<\/p>\n<p>In this context, <strong>thermally conductive thermoplastic compounds<\/strong> are rapidly replacing traditional metal heat sinks, offering <strong>lightweight properties, design freedom, and reduced production costs<\/strong>.<\/p>\n<h2>The Whitecroft Lighting Project: Conductive Technopolymer Heat Sinks<\/h2>\n<p>British-based <strong>Whitecroft Lighting<\/strong>, specializing in lighting solutions for public and private spaces, has adopted <strong>LATI&#8217;s thermally conductive compounds<\/strong> to produce heat sinks for the <strong>Mirage 3<\/strong> lamp series.<\/p>\n<p>The project was developed in collaboration with:<\/p>\n<ul>\n<li><strong>Protool Plastics Group<\/strong>, specialist in injection molding of technical materials,<\/li>\n<li>and <strong>LATI Industria Termoplastici<\/strong>, with over twenty years of experience in developing <strong>thermally conductive compounds for industrial applications<\/strong>.<\/li>\n<\/ul>\n<h2>LATICONTHER 62 GR\/50: Performance and Reliability<\/h2>\n<p>For the heat sinks, <strong>LATICONTHER 62 GR\/50<\/strong> compound was selected, a <strong>PA6 filled with 50% graphite by weight<\/strong>, capable of ensuring <strong>thermal conductivity above 10 W\/mK<\/strong>.<\/p>\n<h3>Main Properties of LATICONTHER 62 GR\/50 Compound<\/h3>\n<table>\n<thead>\n<tr>\n<td>\n<p><strong>Property<\/strong><\/p>\n<\/td>\n<td>\n<p><strong>Typical value<\/strong><\/p>\n<\/td>\n<td>\n<p><strong>Technical benefit<\/strong><\/p>\n<\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>\n<p><strong>Polymer matrix<\/strong><\/p>\n<\/td>\n<td>\n<p>Polyamide 6 (PA6)<\/p>\n<\/td>\n<td>\n<p>Excellent stability and processability<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Conductive filler<\/strong><\/p>\n<\/td>\n<td>\n<p>50% graphite by weight<\/p>\n<\/td>\n<td>\n<p>High thermal conductivity<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Thermal conductivity<\/strong><\/p>\n<\/td>\n<td>\n<p>&gt; 10 W\/mK<\/p>\n<\/td>\n<td>\n<p>Efficient heat dissipation<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Density<\/strong><\/p>\n<\/td>\n<td>\n<p>1.8 g\/cm\u00b3<\/p>\n<\/td>\n<td>\n<p>Lighter than aluminum<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Production process<\/strong><\/p>\n<\/td>\n<td>\n<p>Injection molding<\/p>\n<\/td>\n<td>\n<p>High productivity and dimensional accuracy<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>This material, already established in the <strong>lighting<\/strong> sector, offers an <strong>excellent balance between thermal conductivity, rigidity, and dimensional stability<\/strong>, making it ideal for compact and high-performance heat sinks.<\/p>\n<h2>Design Simulation and Optimization<\/h2>\n<p>The project&#8217;s success was possible thanks to an integrated approach between design and simulation.<br \/>LATI performed <strong>numerical simulation of the molding process and thermal performance<\/strong>, optimizing the heat sink geometry to maximize heat exchange and reduce deformation during production.<\/p>\n<p>In parallel, <strong>Protool Plastics Group<\/strong> managed the <strong>mold setup<\/strong> and <strong>process parameters<\/strong>, ensuring quality consistency and reliability of the final component.<\/p>\n<p>The result is an <strong>efficient and industrializable dissipation system<\/strong>, suitable for <strong>LED lamps over 4000 lumens<\/strong>, combining metal-level thermal performance with the advantages of engineering plastics.<\/p>\n<h2>Advantages of Thermally Conductive Thermoplastic Compounds<\/h2>\n<p>The use of <strong>thermally conductive thermoplastic compounds<\/strong> as an alternative to metals offers numerous design and production advantages:<\/p>\n<table>\n<thead>\n<tr>\n<td>\n<p><strong>Advantage<\/strong><\/p>\n<\/td>\n<td>\n<p><strong>Description<\/strong><\/p>\n<\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>\n<p><strong>Weight reduction<\/strong><\/p>\n<\/td>\n<td>\n<p>Up to 50% compared to aluminum<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Design freedom<\/strong><\/p>\n<\/td>\n<td>\n<p>Complex geometries and functional integration<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Cost-effectiveness<\/strong><\/p>\n<\/td>\n<td>\n<p>Elimination of post-molding mechanical operations<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Electrical insulation<\/strong><\/p>\n<\/td>\n<td>\n<p>Safety and compatibility with LED circuits<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><strong>Sustainability<\/strong><\/p>\n<\/td>\n<td>\n<p>Recyclability and lower environmental impact<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>These materials allow <strong>combining thermal performance with design flexibility<\/strong>, simplifying the production of advanced lighting devices.<\/p>\n<h2>Results and Applications<\/h2>\n<p>The <strong>Mirage 3 series<\/strong> was successfully launched in 2020 in three different sizes, all based on <strong>LATICONTHER polymeric heat sinks<\/strong>.<br \/>Results confirmed the <strong>thermal and mechanical stability of the system<\/strong>, with controlled operating temperatures even in compact LED configurations.<\/p>\n<p>This technology has proven particularly suitable for:<\/p>\n<ul>\n<li><strong>LED fixtures for architectural or industrial use<\/strong>,<\/li>\n<li><strong>ceiling lights and projectors for hospitals and schools<\/strong>,<\/li>\n<li><strong>outdoor lighting and smart lighting systems<\/strong>.<\/li>\n<\/ul>\n<h2>Conclusion<\/h2>\n<p>Discover LATI&#8217;s range of <strong>thermally conductive thermoplastic compounds<\/strong>, developed for heat sinks, electronic components, and industrial cooling solutions.<br \/>Learn more about technical data and applications at <a href=\"https:\/\/www.lati.com\">www.lati.com<\/a>.<\/p>\n<h2>FAQ &#8211; Thermally Conductive Thermoplastic Compound<\/h2>\n<ol>\n<li><strong> What distinguishes a conductive thermoplastic compound from a metallic material?<\/strong><br \/>It offers similar thermal dissipation capacity but with lower density, reduced costs, and greater design freedom.<\/li>\n<li><strong> Which fillers improve conductivity in thermoplastics?<\/strong><br \/>Graphite, carbon fibers, boron nitride, and alumina are among the most common fillers.<\/li>\n<li><strong> In which applications are these compounds used?<\/strong><br \/>LED heat sinks, electronic components, battery housings, and heat-exposed structural parts.<\/li>\n<\/ol>\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Whitecroft Lighting chooses LATI&#8217;s thermally conductive compounds for its heat sinks<\/p>\n","protected":false},"author":1,"featured_media":3211,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[286,285],"tags":[275],"class_list":["post-15461","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-electrical-electronic","category-thermally-conductive","tag-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Thermally conductive thermoplastic compound | LATI<\/title>\n<meta name=\"description\" content=\"Discover LATI&#039;s thermally conductive thermoplastic compounds for LED heat sinks: high performance, lightweight, and optimized design.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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