{"id":15465,"date":"2019-02-18T00:00:00","date_gmt":"2019-02-17T23:00:00","guid":{"rendered":"https:\/\/lati.com\/structural-compounds-for-fuel-safety-devices-the-spincap-case\/"},"modified":"2026-04-07T11:19:32","modified_gmt":"2026-04-07T09:19:32","slug":"structural-compounds-for-fuel-safety-devices-the-spincap-case","status":"publish","type":"post","link":"https:\/\/lati.com\/en\/structural-compounds-for-fuel-safety-devices-the-spincap-case\/","title":{"rendered":"Structural Compounds for Fuel Safety Devices: the SpinCap\u00ae Case"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Safety and Innovation in Fuel Management<\/h2>\n\n<p>In the fuel distribution and storage sector, <strong>security against fraud and unauthorized access<\/strong> has become a strategic priority.<br\/>The evolution of <strong>smart closure devices<\/strong> for tanks and cisterns has led to the development of increasingly sophisticated systems, capable of combining <strong>robust mechanics, advanced electronics, and high-performance technical materials<\/strong>.<\/p>\n\n<p>One of the most significant projects in this field is <strong>SpinCap\u00ae<\/strong>, a <strong>smart security cap<\/strong> designed by <strong>TCL Group<\/strong> in collaboration with <strong>LATI Industria Termoplastici<\/strong>, based on the use of <strong>structural compounds for fuel safety devices<\/strong>.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">SpinCap\u00ae: Smart Closure System against Fraud<\/h2>\n\n<p><strong>SpinCap\u00ae<\/strong> is an electronic closure system for fuel tanks and cisterns, designed to <strong>restrict refueling access exclusively to authorized personnel<\/strong>.<br\/>Its main objective is to <strong>prevent unauthorized loading and unloading operations<\/strong>, thus reducing the risk of theft or tampering in the transport and management of <strong>hydrocarbons such as LPG, diesel, and gasoline<\/strong>.<\/p>\n\n<p>The heart of the device is an <strong>electronic recognition module<\/strong> integrated into the cap, capable of <strong>verifying the operator&#8217;s identity through a dedicated mobile app<\/strong>.<br\/>The entire system is protected by a <strong>steel cell<\/strong> and a <strong>structural frame made of reinforced thermoplastic compound<\/strong>, designed to withstand mechanical stress and critical environmental conditions.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">Technical Requirements for Structural Compounds in Fuel Safety Devices<\/h2>\n\n<p>For an application of this type, the <strong>technical requirements of the material<\/strong> are extremely rigorous. The compound must offer: <\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>High mechanical strength<\/strong> to resist tampering or break-in attempts;<\/li>\n\n\n\n<li><strong>Toughness and dimensional stability<\/strong> under static and dynamic loads;<\/li>\n\n\n\n<li><strong>Resistance to fuels, oils, and aggressive chemical agents<\/strong>;<\/li>\n\n\n\n<li><strong>Stable behavior in ATEX environments<\/strong>, potentially explosive;<\/li>\n\n\n\n<li><strong>Resistance to weathering, UV radiation, and prolonged immersion<\/strong>;<\/li>\n\n\n\n<li><strong>Long-term durability<\/strong>, in line with the integrated electronic system&#8217;s service life.<\/li>\n<\/ul>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">Technical Collaboration between TCL and LATI: Materials and FEM Validation<\/h2>\n\n<p>To meet these requirements, <strong>TCL Group<\/strong> collaborated with <strong>LATI<\/strong> in selecting <strong>glass fiber reinforced structural compounds<\/strong>, based on modified <strong>PA66<\/strong> and <strong>PBT<\/strong>.<br\/>These materials offer an <strong>optimal balance<\/strong> between rigidity, thermal resistance, and environmental stability.<\/p>\n\n<p><strong>Main properties of the selected compounds<\/strong><\/p>\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><td><strong>Properties<\/strong><\/td><td><strong>Reinforced PA66<\/strong><\/td><td><strong>Reinforced PBT<\/strong><\/td><\/tr><\/thead><tbody><tr><td><strong>Elastic modulus<\/strong><\/td><td>&gt;10 GPa<\/td><td>9-10 GPa<\/td><\/tr><tr><td><strong>Tensile strength<\/strong><\/td><td>150 MPa<\/td><td>120 MPa<\/td><\/tr><tr><td><strong>Water absorption<\/strong><\/td><td>Medium<\/td><td>Low<\/td><\/tr><tr><td><strong>Thermal resistance (RTI)<\/strong><\/td><td>120\u00b0C<\/td><td>130\u00b0C<\/td><\/tr><tr><td><strong>Chemical resistance<\/strong><\/td><td>Good<\/td><td>Excellent<\/td><\/tr><tr><td><strong>UV resistance and aging<\/strong><\/td><td>Excellent (stabilized)<\/td><td>Excellent<\/td><\/tr><\/tbody><\/table><\/figure>\n\n<p>LATI also performed <strong>structural validation through FEM simulation<\/strong>, analyzing:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>behavior under impact and torsional stress<\/strong>,<\/li>\n\n\n\n<li><strong>long-term deformation (creep and relaxation)<\/strong>,<\/li>\n\n\n\n<li><strong>resistance under extreme climate conditions<\/strong>.<\/li>\n<\/ul>\n\n<p>The results confirmed the <strong>mechanical integrity and long-term stability of the device<\/strong>, ensuring the required certifications for industrial and ATEX environments.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">Testing and Certifications<\/h2>\n\n<p>After design, SpinCap\u00ae underwent <strong>climatic and environmental testing at accredited laboratories<\/strong>.<br\/>The tests validated:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>the <strong>mechanical resistance to tampering<\/strong>,<\/li>\n\n\n\n<li>the <strong>watertight seal and immersion resistance<\/strong>,<\/li>\n\n\n\n<li>the <strong>chemical compatibility with fuels and additives<\/strong>,<\/li>\n\n\n\n<li>the <strong>performance stability throughout the product lifecycle<\/strong>.<\/li>\n<\/ul>\n\n<p>Thanks to these verifications, <strong>SpinCap\u00ae<\/strong> fully meets the requirements of <strong>safety regulations for tamper-proof devices and ATEX environments<\/strong>, representing a case of excellence in the sector.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">Structural Compounds and Safety in the Fuel Sector<\/h2>\n\n<p>The use of <strong>high-performance structural compounds<\/strong> in <strong>fuel safety devices<\/strong> allows:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>weight reduction<\/strong> compared to traditional metals,<\/li>\n\n\n\n<li><strong>improved resistance to corrosion and chemical agents<\/strong>,<\/li>\n\n\n\n<li><strong>simplified production through injection molding<\/strong>,<\/li>\n\n\n\n<li>more efficient <strong>integration of electronic components<\/strong>.<\/li>\n<\/ul>\n\n<p>These characteristics make reinforced technopolymers an ideal solution for <strong>tanks, valves, closure systems, and smart caps<\/strong>, ensuring <strong>consistent performance and enhanced operational safety<\/strong>.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">Learn More<\/h2>\n\n<p>Learn more about how <strong>LATI structural compounds<\/strong> can improve the <strong>safety and reliability of fuel and industrial fluid devices<\/strong>.<br\/>Find out more at <a href=\"https:\/\/www.lati.com\">www.lati.com<\/a>.<\/p>\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n<h2 class=\"wp-block-heading\">FAQ &#8211; Structural Compounds for Fuel Safety Devices<\/h2>\n\n<p><strong>1. What advantages do structural compounds offer over metals in safety devices?<\/strong><br\/>They offer <strong>reduced weight, superior chemical resistance<\/strong> and the ability to <strong>integrate electronics<\/strong> into molded components.<\/p>\n\n<p><strong>2. Can LATI compounds be used in ATEX environments?<\/strong><br\/>Yes, specific formulations with <strong>certified thermal and chemical stability<\/strong> are available for explosive atmosphere applications.<\/p>\n\n<p><strong>3. Which materials are most suitable for fuel caps and valves?<\/strong><br\/><strong>PA66 and PBT compounds reinforced with glass or carbon fiber<\/strong>, stabilized against UV and fuels.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>SpinCap\u00ae is a smart closure system for fuel tanks, designed to allow refueling access exclusively to authorized personnel.<\/p>\n","protected":false},"author":1,"featured_media":3355,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[286,273],"tags":[275],"class_list":["post-15465","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-electrical-electronic","category-electrically-conductive","tag-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Structural 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