{"id":15567,"date":"2016-04-07T00:00:00","date_gmt":"2016-04-06T22:00:00","guid":{"rendered":"https:\/\/lati.com\/detectable-compound-for-the-food-industry-prevention-of-plastic-contamination\/"},"modified":"2016-04-07T00:00:00","modified_gmt":"2016-04-06T22:00:00","slug":"detectable-compound-for-the-food-industry-prevention-of-plastic-contamination","status":"publish","type":"post","link":"https:\/\/lati.com\/en\/detectable-compound-for-the-food-industry-prevention-of-plastic-contamination\/","title":{"rendered":"Detectable Compound for the Food Industry: Prevention of Plastic Contamination"},"content":{"rendered":"<p>In the food industry, <strong>product safety<\/strong> is an absolute priority. One of the most frequent causes of <strong>batch and supply recalls<\/strong> is accidental contamination with <strong>plastic fragments<\/strong> from components, tools, or processing lines. <\/p>\n<p>To avoid these risks, <strong>detectable thermoplastic compounds<\/strong> have been developed, designed to be identified by <strong>metal detectors and X-ray systems<\/strong>, even when dealing with <strong>microscopic particles<\/strong>.<\/p>\n<h2>The Problem of Plastic Contamination in the Food Supply Chain<\/h2>\n<p>Every year, numerous food companies have to deal with <strong>product recalls from the market<\/strong> due to the presence of <strong>plastic foreign bodies<\/strong>.<br \/>\nThese events not only lead to <strong>serious economic losses<\/strong>, but can compromise <strong>years of reputation and trust<\/strong> built with consumers.<\/p>\n<p>Traditional plastics, in fact, <strong>are not detectable<\/strong> by standard quality control systems based on magnetic metal detectors. Even the smallest chip can go unnoticed and reach the end consumer. <\/p>\n<p><strong>Solution<\/strong>: the use of <strong>detectable compounds<\/strong>, designed to generate a magnetic or radiopaque response, allows for the interception of even the smallest contaminating particle during packaging or inspection of the finished product.<\/p>\n<h2>LATI MDT Detectable Compound Technology<\/h2>\n<p>LATI has developed the <strong>MDT (Magnetically Detectable Thermoplastics)<\/strong> range, a family of <strong>detectable thermoplastic compounds<\/strong> designed to ensure <strong>maximum food safety<\/strong>.<\/p>\n<p>These materials are loaded with <strong>ceramic powders and magnetically active additives<\/strong>, capable of locally altering the magnetic field and making <strong>every plastic part detectable by metal detectors or X-ray systems<\/strong>.<\/p>\n<table>\n<thead>\n<tr>\n<td><strong>Technical property<\/strong><\/td>\n<td><strong>Description<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Detectability<\/strong><\/td>\n<td>Compatible with metal detectors and X-rays<\/td>\n<\/tr>\n<tr>\n<td><strong>Composition<\/strong><\/td>\n<td>Thermoplastic polymers filled with ceramic powders<\/td>\n<\/tr>\n<tr>\n<td><strong>Polymer base<\/strong><\/td>\n<td>PP, PA, PEEK, PPS, depending on application requirements<\/td>\n<\/tr>\n<tr>\n<td><strong>Food suitability<\/strong><\/td>\n<td>Compliant with European and international regulations<\/td>\n<\/tr>\n<tr>\n<td><strong>Processability<\/strong><\/td>\n<td>Injection molding, extrusion, or calendering<\/td>\n<\/tr>\n<tr>\n<td><strong>Mechanical strength<\/strong><\/td>\n<td>High even under dynamic conditions<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Applications of Detectable Compounds in the Food Industry<\/h2>\n<p><strong>MDT compounds<\/strong> are used in a wide range of applications related to <strong>food production, processing, and packaging<\/strong>.<\/p>\n<h3>Examples of Producible Components<\/h3>\n<ul>\n<li><strong>Crates, containers, and lids<\/strong> for food processing lines;<\/li>\n<li><strong>Conveyor belts and guides<\/strong> for handling systems;<\/li>\n<li><strong>Maintenance tools and accessories<\/strong> (paddles, wrenches, pliers, spatulas);<\/li>\n<li><strong>Fastening and closing elements<\/strong> in packaging machinery;<\/li>\n<li><strong>Fittings and housings for sensors or valves<\/strong> in contact with food.<\/li>\n<\/ul>\n<p>Thanks to their <strong>thermal and chemical stability<\/strong>, MDT compounds can also be used in process environments <strong>at high temperatures or with aggressive cleaning agents<\/strong>.<\/p>\n<h2>Performance in Extreme Operating Conditions<\/h2>\n<p>LATI offers MDT compounds formulated on <strong>different polymer bases<\/strong> to respond to specific operating conditions: <\/p>\n<table>\n<thead>\n<tr>\n<td><strong>Base type<\/strong><\/td>\n<td><strong>Distinctive properties<\/strong><\/td>\n<td><strong>Typical applications<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>PEEK \/ PPS<\/strong><\/td>\n<td>Resistance up to 250\u00b0C<\/td>\n<td>Components for sterilization or cooking lines<\/td>\n<\/tr>\n<tr>\n<td><strong>PA \/ PPA<\/strong><\/td>\n<td>Rigidity and mechanical toughness<\/td>\n<td>Structural parts of packaging plants<\/td>\n<\/tr>\n<tr>\n<td><strong>PP<\/strong><\/td>\n<td>Excellent chemical resistance<\/td>\n<td>Components exposed to frequent cleaning and sanitization<\/td>\n<\/tr>\n<tr>\n<td><strong>TPE \/ Elastomers<\/strong><\/td>\n<td>Flexibility and shock absorption<\/td>\n<td>Gaskets, cushioning elements, safety tools<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>All MDT compounds guarantee <strong>impact resistance, low hygroscopicity<\/strong> and <strong>absence of harmful substance release<\/strong>, complying with <strong>FDA and EU 10\/2011<\/strong> requirements for food contact.<\/p>\n<h2>Certified Safety and Food Compliance<\/h2>\n<p>LATI&#8217;s <strong>detectable compounds for the food industry<\/strong> are <strong>certified for direct or indirect food contact<\/strong>.<br \/>\n<strong>Toxicological safety and migration<\/strong> tests guarantee <strong>non-transfer of contaminants<\/strong> even under high temperature and humidity conditions.<\/p>\n<table>\n<thead>\n<tr>\n<td><strong>Certification<\/strong><\/td>\n<td><strong>Reference standard<\/strong><\/td>\n<td><strong>Description<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Food suitability<\/strong><\/td>\n<td>Reg. (EU) 10\/2011 <\/td>\n<td>Plastic materials and articles intended to come into contact with food<\/td>\n<\/tr>\n<tr>\n<td><strong>FDA 21 CFR<\/strong><\/td>\n<td>United States<\/td>\n<td>Compliance standards for polymeric materials<\/td>\n<\/tr>\n<tr>\n<td><strong>ISO 22000 \/ HACCP<\/strong><\/td>\n<td>Food safety systems<\/td>\n<td>Applications compatible with self-control procedures<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Benefits of Using MDT Detectable Compounds<\/h2>\n<table>\n<thead>\n<tr>\n<td><strong>Advantage<\/strong><\/td>\n<td><strong>Description<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Contamination prevention<\/strong><\/td>\n<td>Immediate identification of plastic fragments in the finished product<\/td>\n<\/tr>\n<tr>\n<td><strong>Reduction of recalls<\/strong><\/td>\n<td>Avoids economic losses and reputational damage<\/td>\n<\/tr>\n<tr>\n<td><strong>Regulatory compliance<\/strong><\/td>\n<td>Materials suitable for food contact<\/td>\n<\/tr>\n<tr>\n<td><strong>Application adaptability<\/strong><\/td>\n<td>Available on PP, PA, PPS, PEEK, TPE bases<\/td>\n<\/tr>\n<tr>\n<td><strong>Mechanical reliability<\/strong><\/td>\n<td>Resistance to impacts, vibrations, and detergents<\/td>\n<\/tr>\n<tr>\n<td><strong>Total detectability<\/strong><\/td>\n<td>Compatible with metal detectors and X-rays<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Integration into Production Processes<\/h2>\n<p>The <strong>replacement of standard components with MDT detectable compounds<\/strong> does not involve significant changes to industrial processes.<br \/>\nThe materials are <strong>easily processable with existing molds and machinery<\/strong>, with a <strong>marginal economic impact<\/strong> and a <strong>huge advantage in terms of safety and compliance<\/strong>.<\/p>\n<p>\ud83d\udd27 A small investment in replacing traditional plastic components with MDT materials can prevent <strong>potentially disastrous incidents<\/strong>, protecting <strong>brand, product, and consumer<\/strong>.<\/p>\n<h2>FAQ \u2013 Frequently Asked Questions about Detectable Compounds for the Food Industry<\/h2>\n<ol>\n<li><strong> How do metal detector-detectable compounds work?<\/strong><br \/>\nThey contain magnetically active additives that alter the magnetic field, allowing the detection of plastic fragments even of minimal dimensions.<\/li>\n<li><strong> Are MDT compounds compatible with European food regulations?<\/strong><br \/>\nYes, all LATI MDT materials comply with <strong>Reg. EU 10\/2011 and FDA 21 CFR <\/strong>regulations, ensuring safety for food contact.<\/li>\n<li> <strong>In which applications is the use of detectable compounds recommended?<\/strong><br \/>\nThey are ideal for <strong>components of production lines, tools, conveyor belts, and accessories<\/strong> intended for food or pharmaceutical plants.<\/li>\n<\/ol>\n<p><strong>Conclusion<\/strong><\/p>\n<p>The <strong>detectable compound for the food industry<\/strong> is an essential solution for <strong>ensuring total traceability and safety<\/strong> in food production.<br \/>\nThanks to <strong>LATI MDT<\/strong> formulations, companies can reduce contamination risks, optimize quality controls, and fully comply with international standards.<\/p>\n<p><strong>Want to improve the safety of your food plants?<\/strong><br \/>\nRequest a <strong><a href=\"https:\/\/lati.com\/en\/contact-us\/\">LATI technical consultation<\/a><\/strong> to identify the <strong>most suitable detectable compound<\/strong> for your process conditions and type of food processed.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>As is well known, the costs associated with recalling entire supplies of finished products from the market due to quality or safety issues can be truly substantial.<\/p>\n","protected":false},"author":1,"featured_media":3256,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[290,277,268],"tags":[],"class_list":["post-15567","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-food-contact","category-magnetically-detectable","category-rd"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Detectable compound for the food industry | LATI<\/title>\n<meta name=\"description\" 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